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Ten Napel Hoofcare
Hoof Trimming Boxes
+31 524 581 210

Pro Trim

Ergonomic hoof care unit for professional use

CE Markering Pro Trim Ten Napel HoofcareVery sturdy, heavy-duty box, suitable for all varieties of cattle, cows and bulls. Extra stability due to the standard wide slatted floor at the back of the frame. Extra strength because all corners are reinforced with struts. Fully hot-dip galvanised, therefore highly resistant to corrosion.

Axle, lines, hoses and components are integrated into the floor, so that the cattle can move freely through the box, without any obstacles.

Equipped with adjustable, sturdy “Texas” gates. The cattle get restrained in the gates when entering the unit.Equipped with high quality hydraulic unit and hydraulic components and equipped with accumulators, so that the pump only occasionally jumps in.

Very user-friendly and requires low maintenance. Reliable, proven technology, making it a very sturdy box.

A wide range of options possible.

The Pro Trim has been developed for optimal ease of use with an eye towards the well-being of the cattle. Animal welfare and user friendliness are paramount for hoof care in the development of new products.

Our Pro Trim hoof carecrushes are always client-specific made. If you have specific ideas or requests, we will be happy to realise them for you.

Features of this unit:

  • Frame made ofhigh-quality construction steel (1.0038/S235JR), fully welded, all corners reinforced with struts and fully hot-dip galvanised.
  • Aluminium floor plate with rubber (Dunlomat) coating, stainless-steel protective strip behind on the rubber floor.
  • Crush gates hydraulically operated and self-locking. The cattle get restrained in the gates when entering the unit, the gates can only be opened hydraulically. Gates adjustable for trimming for example bulls or beef cattle.
  • Front leg system with various options:
    • Hydraulic front leg motors with braked motors.
    • Front leg hooks.
      • Wooden front leg block.
      • Nylon front leg block.
      • Steel front leg block.
    • Dynamic front leg system with hydraulic motors (optional).
    • Equipped with hydraulically operated spoon for maximum fixation.
      • Front leg hook.
      • Front leg strap.
  • Hydraulically operated belly strap. Heavy-duty belly strap 18 cm wide. Different configurations possible:
    • Standard system with 2 hydraulic cylinders and arm.
    • Flat hydraulic cylinders (the box remains lower during operation).
    • Equipped with heavy-duty hydraulic motor and rope.
  • Rear bracket can be assembled in various configurations:
    • Standard. The lower section of the rear bracket is spring-mounted, for optimal guidance of the rear legs
      • Extra fixation possible with “W” bracketinstallation
    • Dynamic rear bracket (optional).
      The Ten Napel Dynamic rear bracket combines functionality and ease of use with optimal animal welfare. Due to its shape and equipment, the dynamic rear bracket can be easily and quickly adjusted to the cow, so that the cow feels less trapped in the box.
  • Rear leg systems with heel strap or aluminium rear leg hook, guidance of the chain through a plastic roller. Everything is fully adjustable.
    • Rear leg system with cylinder and arm.
    • Rear leg system through a heavy-duty hydraulic motor.
      • (less height in stable needed for use)
  • Can be provided with hydraulic lift system. For comfortable working at height. Height adjustable. Lifting capacity: 3,800 kg.
    • 30 cm standard version.
    • 50 cm version required for dynamic rear bracket and/or dynamic front leg system.
  • All axles and pivots are mounted in bronze bearings with easy and simple accessible lubrication points.
  • All electric and hydraulic parts are placed in stainless-steel cabinets (AISI316L = seawater resistant stainless-steel).
  • Hydraulic unit placed on a stainless-steel oil tank, contents 20 litre. Equipped with sight glass. Easy to fill and change oil. Heavy-duty hydraulic pump. Equipped with hydraulic accumulators for smoother and more silent use and longer lifespan of the hydraulic pump.
    Equipped with easy to replace return filter.
  • Can be provided in both 230Vac and/or 400Vac motor pump combination (optional).
  • Speed adjustable on all functions (excluding lift and front leg motors).
  • Can be equipped with manual-hydraulic (handles) or electro-hydraulic (push buttons).
  • Equipped with:
    • 2 x 3 wall sockets 230Vac (IP55)
    • LED work lights.
    • Mechanical counter.
    • Tools holders on both sides of the box.
    • Spray can holders on both sides of the box.

Equipment and functions

  • Crush gate, fixed or adjustable:
    • Hydraulically operated from rear.
    • Gates open 100% inwards.
    • Gates close hydraulically to “crush position”.
    • Gates adjustable in width.
  • Front leg systems:
    • Hydraulically operated from the left and right front.
    • Standard with braked hydraulic motors.
    • Front leg block of choice:                                                                                                                                                                  1. Wooden front leg block.                                                                                                                                                 2. Nylon front leg block.                                                                                                                                                      3. Steel front leg block.
    • Front leg hooks.
    • Dynamic front leg system (optional).
  • Belly strap:
    • Hydraulically operated from the left and right front.
    • Works with 2 hydraulic cylinders, adjustable speed.
    • Different versions possible:
      • Belly strap with 2 cylinders and arm.
      • Belly strap system with horizontal cylinders (optional).
      • Belly strap system with heavy-duty hydraulic motor (optional).
  • Rear bracket:
    • Hydraulically operated from rear.
    • Works with 2 hydraulic cylinders, adjustable speed.
    • Can be provided with “W” bracket for extra fixation (optional).
    • Dynamic rear bracket system (optional).
  • Rear leg system:
    • Hydraulically operated from rear.
    • Equipped with extra strong hydraulic cylinder, adjustable speed.
    • Can be provided with heel strap or aluminium rear leg hook.
    • Dynamic rear leg system (optional).
  • Lift system (optional):
    • Hydraulically operated from the front left, on the front right and rear.
    • Lift system stays at any desired height.
    • Equipped with hydraulic flow dividers and balance valves so that the unit always rises vertically.
    • Lifting height 30 or 50 cm. (50 cm with Dynamic rear leg or front leg system).
  • Wheel axle (optional):
    • Hydraulically operated from the front left.
  • Standard 4 panels (2 x on the left, 2 x on the right) 900 mm high, equipped with fixation chain.
    • Grinder holders in panel.
    • Spray can holders in panel.
    • 2 additional grinder holders for both sides of the box.

Technical specifications

Dimensions

  • Length: 180 cm (excluding drawbar).
  • Width internal: 73 cm.
  • Height internal: 170 cm.
  • Weight: depending on the chosen options, at least 850 kg.

400Vac power supply (230Vac optional):

  • 24Vdc control system.
  • 24Vdc work light.
  • For 400Vac: sturdy state relay with automatic phase reversal switch.
  • For 230Vac: frequency controller and adjustable motor speed.

Main power switch: 16A.

The Pro Trim is available in three versions:

KBB01S

Pro Trim Static, not equipped with wheels, so it is not portable.
As described, equipped with hoisting device for easy hoisting of the unit.

KBB01M

Pro Trim Mobile, suitable to drive the unit comfortably across the farm yard or through the stable. Axlecan be operated up and down hydraulically. Equipped with:

  • Wheel axle and single front wheel. The wheel axle is integrated under the floor, which ensures a flat walking floor
  • Heavy-duty WAP axle, suitable for a load of 1,350 kg
  • Tyres: 195/50R13
  • Easy (dis)assembly of the front wheel.

! The Pro Trim Mobile is not suitable to use as TRAILER, so not intended for use on public roads!

KBB01R

Pro Trim Road, suitable for coupling behind a car and transporting it as a trailer.

  • Wheel axle and drawbar
  • The wheel axle is integrated under the floor, which ensures a flat walking floor.
  • Heavy WAP axle, suitable for a load of 1,800kg, complete with drum brake wheels.
  • Tyres 195/50R13
  • Easy (dis)assembly of the drawbar by applying the Ten_Napel_Quickmount®system, with which the brake system is also linked in one operation.
  • RDW approval and including license plate.

A multitude of options:

  1. 230Vac power supply with frequency controller and variable speed (instead of 400Vac).
  2. 4 x LED work light.
  3. Anti-trap bracket mounted on the rear bracket (adjustable in height and angle) (not in combination with dynamic rear bracket).
  4. Lift system 30 cm. left front, right front and rear controls.
    • Panels remain at a fixed height during lifting and lowering of the unit.
    • One leg is adjustable to compensate for an uneven floor (LV).
  5. Lift system 50 cm. left front, rightfront and rear controls.
    • Panels remain at a fixed height during lifting and lowering of the unit.
    • One leg is adjustable to compensate for an uneven floor (LV).
    • Compulsory option in combination with dynamic front leg system and/or dynamic rear bracket.
  6. Additional adjustable leg.
  7. Wireless remote control for 2 functions (both up and down).
  8. Wireless remote control for 3 functions (all up and down).
  9. Wireless remote control for 4 functions (all up and down).
  10. Wireless remote control for 8 functions (all up and down).
  11. Wheel axle and single front wheel (Mobile version):
    • Not suitable for use as a trailer.
    • Heavy-duty WAP axle, suitable for load of 1,350 kg.
    • Tyres: 195/50R13.
    • Easy (dis)assembly of the front wheel.  
  12. Wheel axle and drawbar Road version
    • Suitable for use as a trailer.
    • Heavy-duty WAP drum brake axle, suitable for a load of 1,800 kg.
    • Tyres: 195/50R13.
    • Easy (dis)assembly of the drawbar by applying the Ten Napel Quickmount system.  
  13. RDW approved and thus includes license plate.
  14. Aluminium front leg slide (vertically moving).
  15. Panel spacer (40cm):
    • This additional component makes sure that the entire panels in the box can be cleared up.
  16. 2 x 3-way CEE junction boxes 230Vac (blue “camping plugs”) (Standard on units for UK).
  17. Horizontally placed cylinders for belly-and heel strap control.
    • Less height required when working with the box.
  18. Additional work lights above the front leg supports (2 additional LED work lights).
  19. 2 additional panels + spacer.
  20. Stepping part in the panel (2x).
  21. Aluminium panels instead of steel (4 units).
  22. Kick gates.
  23. Protection at floor level of the unit, underneath the front leg support, to prevent the cow from stepping on the side next to the box, equipped with rebar slatted floor.
  24. Dynamic rear bracket:
    • Aluminium construction.
    • Hydraulically height adjustable.
    • Heel strap, left and right independently operated with hydraulic motors.
    • Control of different hydraulic functions on the rear bracket, for ergonomic use.
    • Rear leg, left and right, can be operated independently through hydraulic motors.
    • Must be combined with 50 cm lift system.
  25. Stainless-steel storage box (a maximum of 2).
  26. Additional hydraulic accumulator.
  27. Stainless-steel plate finish on the inside of the unit.
  28. Waterproof CE junction boxes 230Vac (IP 66).
  29. Silent “Airpress” compressor, including spiral hoses at 3 points to the box
  30. Hydraulic mover.
    • The Ten-Napel-Mover® works on energy stored in the unit and works without the unit being connected to the 400Vac (or 230Vac) network.
    • Movers use 2 heavy-duty ship batteries to drive a 24Vdc hydraulic powerpack. This drives 2 heavy-duty hydraulic motors.
    • Mover equipped with wireless remote control for safe use.
    • Batteries are stored in 2 stainless-steel-cabinets.
  31. Dynamic front leg system:
    • Front leg of the cow is not pulled on the front leg block, but to the bottom of the front leg supports.
    • A hydraulically operated “spoon” supports the front leg hoof.
    • Very animal and user-friendly!
    • Must be combined with 50 cm lift system.
  32. Transformer to the box with 400Vac without zero (0V ac) to be able to rotate
    • For stables with a 4-pole three-phase current connection, so that there is no need to connect an additional 230Vac cable.
  33. Hydraulic unit equipped with 230Vac and 400Vac power supply. The box can run on both power supplies.
  34. Cable reel 400 V ac (35 m).
  35. Cable reel 230 V ac (50 m).

Warranty

  • 3 years full warranty on the steel construction.
  • 1 year on all moving parts (provided that the instructions in the manual are followed accordingly).
  • Excluding wear parts such as: bearings, ropes, tyres, oil, filters etcetera.